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LR 352019-08-19T09:55:40+00:00

Kardex Remstar LR 35

Pick small parts quickly and efficiently

With up to 500 order lines per picking station and hour, the Kardex Remstar LR 35 optimizes the order picking performance of small parts and lightweight goods while guaranteeing high precision and energy efficiency. A station can consist of one or more units.

The advantages at a glance

  • Significantly improved order picking performance

  • Error-free order picking

  • Flexibility in terms of unit dimensions, integration, and additional features

  • Ergonomic operation

  • High energy efficiency

  • Fewer employees required

  • Storage space- and volume-optimized

Vertical Buffer Module

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High picking performance – secure and precise

The Kardex Remstar LR 35 is a highly efficient solution for storing and retrieving lightweight, small-volume items. Its high picking performance makes it suitable for use in many different areas: The system significantly improves productivity and energy consumption, whether being used to supply a production line with a wide range of products, as buffer storage in the assembly area, or for picking slow-moving parts in the distribution warehouse. In addition, highly valuable parts are much more secure thanks to the controlled access.

Energy efficiency and integration

The Kardex Remstar LR 35 uses just a third of the energy of comparable systems. The use of the latest technologies and innovative design features makes this energy efficiency possible. Complex energy recovery is not necessary.

The Vertical Buffer Module can be flexibly incorporated in existing production and software systems, simplifying integration into existing processes. A mix of trays and bins can accommodate goods of up to four different heights within the Kardex Remstar LR 35.

Besides bar code scanners for identifying goods and pick-to-light technology to increase picking speed and accuracy, the system can also be combined with existing conveyor systems, driverless transport systems, and multi-shuttle systems.

The system is operated via a newly designed, capacitive touch screen, which displays all the information and activity in an easily understandable way. There is no need for time-consuming staff training.

Ergonomics

The Vertical Buffer Module features ergonomically designed picking stations to simplify the order picking process. The items are tilted at an angle of 20 degrees at the access opening to ensure that the bin is always presented to the operator in an ergonomically optimal position. This ensures that the goods can be easily retrieved or stored away.

The items are conveyed to the picking station in line with the goods-to-person principle in order to minimize the distance covered by the operator. The cleverly thought-out design of the Vertical Buffer Module guarantees sufficient foot and headspace for the operator at all times.

slow-moving parts management

Thanks to the high retrieval performance and highly dense storage, the Kardex Remstar LR 35 is ideal for picking goods with low turnover frequency. This allows many different items to be picked after one another in small quantities, making this innovative storage system an effective and space-saving solution for companies with high levels of slow-moving parts in stock. Goods can be replenished simultaneously during the day via an automatic link to conveyor technology, additionally increasing the efficiency of the system.

The advantages at a glance

  • Significantly improved order picking performance

  • Error-free order picking

  • Optimal retrieval of slow-moving parts

  • Highly dense storage

  • Fewer employees required, cutting costs

  • Shorter distances covered by personnel

  • Flexible unit dimensions

  • Less storage space required

For efficient slow-moving parts management, it is essential that the items can be accessed quickly and the space needed to store a wide range of products is kept as small as possible. Kardex Remstar has the right answer here, because the high order picking performance of the Kardex Remstar LR 35 makes it the ideal solution for the highly dense storage and retrieval of goods with low turnover frequency.

The Kardex Remstar LR 35 is especially ideal for medium-sized businesses and wholesalers with comprehensive 24-hour service and overnight delivery, because the high order picking performance of up to 500 order lines per picking station and hour minimizes processing times for the wide range of slow-moving parts kept in stock. In addition, direct delivery of the goods to the workstation reduces waiting times and the distance covered by the operating personnel, while also cutting the number of employees needed. Performance is further increased by processing the orders using the batch-picking method.

Storage and retrieval of slow-moving parts can be efficiently managed while saving resources with the help of this innovative system.

Set assembly/supplying assembly areas

As the solution for efficiently supplying assembly areas, the Kardex Remstar LR 35 enables both quick and precise picking of assembly sets for production. In addition, when combined with the integrated conveyor connection, the innovative storage system serves as a buffer solution for permanent replenishment in the assembly area when just-in-time retrieval of the assembly sets is required. As such, besides structuring processes more effectively, the Kardex Remstar LR 35 guarantees smooth material flow in the production area at all times.

The advantages at a glance

  • Improved order picking performance

  • Just-in-time delivery to the assembly area

  • Error-free picking of assembly sets

  • Ordered and structured processes

  • High energy efficiency

  • Fewer employees required, cutting costs

  • Shorter distances covered by personnel

  • Flexible unit dimensions

  • Less storage space required

The Kardex Remstar LR 35 is especially suitable for manufacturing companies that mass produce a wide range of items and rely on the smooth supply of assembly sets to the assembly lines. Here, the Kardex Remstar LR 35 is perfect for ensuring a continuous flow process in the production area.

As a picking station and buffer storage system, it guarantees the just-in-time delivery of picked assembly sets to the assembly line at all times. To do this, order bins containing assembly sets are pre-picked in one Kardex Remstar LR 35 and then conveyed to the production area. Once there, the bins are temporarily stored in another unit of the same type. When the assembly set is requested, it is immediately retrieved and transported to the assembly line via conveyor technology in line with the just-in-time principle. This allows incoming assembly orders to be retrieved without long lead times. Furthermore, pre-picking the parts ensures that the required assembly sets are always complete, correct, and available at the right time.

In addition, fast delivery of the parts directly to the workstation reduces the distance covered by the operating personnel and cuts waiting times, leading to a decrease in the number of employees needed.

Technical data

Performance

Up to 500 order lines per picking station and hour

(A station can consist of one or more units)

Max. total load 63 t
Bins Standard mini-load system

compatible bins 600 x 400 mm
(up to 640 x 440 mm)

Load 35 kg / bin
Unit dimensions
Width 1.920 to 10.470 mm
Depth 2.350 mm
Height 3.000 to 12.000 mm

for bins measuring 600 x 400

Unit vertical steps 100 mm steps