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Advantages Options Data2017-10-27T17:56:47+00:00

Kardex Remstar Megamat RS

Advantages Data Options

The design of the Megamat RS offers maximum storage space on a minimal footprint. It can easily be installed as a free standing vertical carousel or integrated into a building over several floors; it can be used as a stand-alone solution or connected to a networked system, thereby ensuring supreme efficiency, flexibility and individuality.

Advantages. Eight solid benefits for those wishing to store goods efficiently and safely

Kardex Remstar multipurpose carriers

An adaptable and user-friendly concept

Megamat RS multipurpose carriers: efficient, structured storage at the highest level. Optimised for different processes and needs – adaptable – upgradeable – user-friendly

Application Areas

  • ESD design
  • Divided frame side panels
  • Several access openings
  • Position indicator
  • Additional data interfaces
  • User management
  • Multiple operating languages

Kardex Remstar Megamat® RS

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Open carrier to provide various storage options

Open carrier to provide various storage options

Carrier with drawers, separator set and intermediate shelf for combining various stored goods

Carrier with drawers, separator set and intermediate shelf for combining various stored goods

Carrier with self-supported intermediate shelf for storage of large, flat parts

Carrier with self-supported intermediate shelf for storage of large, flat parts

Whether as a freestanding vertical carousel or integrated in a building over several floors, in highly dense storage facilities the Megamat RS creates the greatest possible capacity for the most diverse range of goods, from bulk material and small parts to multipart assembly groups and components.

The multipurpose carriers can be adapted to almost any application and can also be retrofitted and converted depending on needs – for a secure investment, now and in the future.

The Megamat RS multipurpose proves to be an impressive and versatile performer when it comes to:

  • the direct storage of goods
  • the use of standard storage and transit containers
  • the use of customer-specific containers and vessels

The maximum storage space per carrier can be up to 16 square metres. Depending on the type of unit, the maximum load capacity is 180, 350, or 650 kilograms per carrier. The carrier depth, width, and height can be individually configured on the Megamat RS.

Depending on the application, the carriers can be individually subdivided using intermediate shelves with support plates or self-supporting intermediate shelves.

A combination of drawers, flaps and dividers can be used as required.

Technical Data – Megamat RS

Unit options (selection)

  • ESD design
  • Divided frame side panels
  • Several access openings
  • Position indicator
  • Additional data interfaces
  • User management
  • Multiple operating languages

Kardex Remstar Megamat® RS

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Unit dimensions

Megamat RS180350650
Width1,875 to 3,875 mm1,875 to 4,275 mm1,975 to 4,275 mm
Heightmin.2,210 mm2,360 mm2,360 mm
max.7,510 mm10,010 mm10,010 mm
Depth1,251 mm1,271 mm1,311 mm
1,441 mm1,471 mm1,511 mm
1,631 mm1,671 mm1,711 mm
Special dimensions on request
  
Usable carrier dimensions
Widthmin.1,250 mm1,250 mm1,250 mm
max.3,250 mm3,650 mm3,550 mm
Height212 mm225 mm255 mm
237 mm263 mm306 mm
263 mm301 mm356 mm
288 mm339 mm407 mm
314 mm377 mm458 mm
339 mm415 mm
364 mm453 mm
491 mm

 

Depth428 mm428 mm428 mm
528 mm528 mm528 mm
628 mm628 mm628 mm
  
Unit imbalance
max.600 kg1,200 kg2,100 kg
Load per carrier
max.180 kg350 kg650 kg
Unit load (incl. carrier weight)
max.6,000 kg12,500 kg19,000 kg

Protection for man, machine and stored goods!

provides with its multilevel safety concept the best-possible protection for man, machine and stored goods

Thanks to the protection equipment fitted as standard in the access opening of the storage system, such as the safety light curtain, the operator is optimally protected against accidents in the workplace. Stored goods can be secured against unauthorised access and theft with the help of the lockable smooth-running sliding door. It is also possible to protect the entire unit or certain areas against unauthorised access by issuing individual passwords or using RFID chips for identifying employees.

Kardex Remstar Megamat® RS

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To ensure maximum safety, Kardex Remstar has equipped the new Megamat RS with four impressive features:

Emergency hand crank Automatic chain tensioner Smooth-running sliding door Clip system
Even in the event of a power outage, the emergency hand crank provides access to stored products at all times. The new chain tensioner significantly reduces the susceptibility of the load chain to wear and tear. The result is a reliable and long-lasting storage system. The lockable sliding door moves especially smoothly. It can be operated automatically or manually and can even be opened with one hand, thereby guaranteeing ease of use and ensuring that employees can continue working uninterrupted. The innovative Kardex Remstar clip system allows for simple, fast and extremely safe assembly of the panels. The increased system stability guarantees maximum protection both for stored goods and on-site employees.

Controlled environments. Controlled storage conditions

Special storage conditions are often required for parts, raw materials, and products. Depending on your individual needs, we supply four optional environment solutions, which we individually integrate into your storage and retrieval system. As a result, your sensitive goods are optimally protected at all times.

Advantages at a glance

  • Low operating costs
  • Absolutely secure storage of sensitive parts
  • Lower investment costs compared to conventional solutions
  • Room-in-room solutions; independent cell can be located in the gray area
  • Free positioning ensures flexibility; no structural restrictions

Kardex Remstar Megamat® RS

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We can draw on various product enhancements in the area of controlled storage to meet your needs. These include temperature-controlled, humidity-controlled, and clean room storage environments in accordance with ISO standards. Furthermore, we can supply you with various solutions in the area of active and passive fire protection.

They include storage:

  • in a controlled temperature ranging from –35 °C to +60 °C (depending on the type of unit)
  • under clean room storage conditions compliant with EN-ISO classes 5 to 8
  • under controlled humidity: 10% relative humidity
  • with comprehensive fire protection

Kardex Remstar solutions have been designed for storing products under special environmental conditions. They are particularly aimed at companies in the following sectors:

  • Semiconductor industry
  • Medicine and pharma
  • Optics
  • Chemistry
  • Automotive
  • Aircraft construction
  • Food

With these solutions, which can be installed as stand-alone products or in combination with one another, we supply you with an efficient total package to meet your needs.

Find out how Kardex Remstar environment solutions can help you to store your sensitive goods. We will be happy to advise you.

Temperature. Storage at constant temperatures

A growing number of goods are temperature-sensitive and require constant storage temperatures.

For such requirements, we can optionally equip our storage systems with a climate function capable of maintaining storage temperatures of between –35 °C to +60 °C. Accordingly, carousel systems such as the Megamat RS can store goods at temperatures of between -25 °C and +60 °C. The Shuttle XP storage lift can maintain temperatures ranging from –35 °C to +60 °C.

All components installed in our storage systems are designed to operate at the required temperatures to ensure optimal performance. The systems are cooled with eco-friendly coolants.

Kardex Remstar climate solution:

  • Store goods at temperatures as low as –35 °C
  • Store goods at a maximum temperature of up to +60 °C
  • Temperature remains constant +/–1 K
  • Dependent on the type of unit

Clean room. Clean room solutions for a particle-free environment

Companies in a wide range of sectors – including semiconductor manufacturers, aircraft builders, hospitals, and pharmaceutical and optical companies –generally all have particular requirements in relation to their storage environment. Our storage and retrieval systems provide the solution here, because they guarantee storage of goods under the right conditions.

The Kardex Remstar clean room solution gives you the option to store your sensitive items (e.g., particle-free components for semiconductor production). If you require a separate clean room for your goods, the unit can also be supplied as a stand-alone clean room.

Kardex Remstar clean room solution:

  • Clean room classes ranging from EN-ISO 5 to 8 (5 on request)
  • Temperature remains constant +/–1 K
  • Positive/negative pressure
  • Hygienic design

Drying. Sustainable solution for controlling humidity in storage areas

We have refined our dynamic storage and retrieval systems especially for the semiconductor industry and provided the option to control the relative air humidity.

The solution is designed in accordance with the international guidelines of the JEDEC (Joint Electron Devices Engineering Council) and is thus particularly suitable for the semiconductor industry.

Kardex Remstar dry solution:

  • 10% relative humidity through nitrogen purging
  • Adsorption drying (application: storage of SMD components)
  • ESD-compatible design

Fire protection. Innovative fire protection: Extinguish fires with no undesirable effects

Effective fire protection pays off, because in an emergency situation it’s not just fire and smoke that cause damage, but also non-residue-free extinguishing agents. This is why we offer our customers a residue-free gas-based extinguishing system.

Residue-free and low reaction
The earliest possible detection of fire helps to discover it during its formation phase, so that the extinguishing system can be activated.

This involves permanently monitoring the situation by taking air samples and testing them for smoke particles. If a fire is detected, the extinguishing system is activated. The storage unit and the goods remain protected while the fire is extinguished. Nitrogen is used for this purpose, a residue-free inert gas.

In the event of a fire it is gently released into the storage system. The extinguishing system complies with VdS guideline 2380 and provides outstanding protection for the stored goods and the storage system.

Kardex Remstar fire protection solution:

  • Residue-free fire extinguishing with early warning system
  • Individual acceptance test possible in accordance with FM Global requirements
  • Goods and the storage unit remain intact in the event of a fire
  • Fewer downtimes
  • Available as a turnkey solution